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Praxedis I. Santamaría M., Román Tejeda C
Activities designed to establish relationships between concepts as a didactic strategy in the metrology teaching process

The teaching of metrology in undergraduate courses includes concepts such as traceability, calibration and uncertainty. This paper proposes a certain activity that students will have to realize in the Metrology Laboratory. The purpose of this activity is that students understand the contribution that the traceability chain has in the estimation of the uncertainty of a measurement. The activity should be realized in three stages. The first one consists of the construction of a mass measuring device. In the second stage, the pupil realizes the calibration of the device with two different patron mass kits. In the third stage, the student weighs different problem masses and informs the value of the measurand with an uncertainty statement, calculated with the information of his previous calibrations. Once the student has obtained different uncertainties of the same measurand, estimated with the same instrument, the instruments’ traceability relevance will be set.

S.Y.Woo, I.M.Choi, H.W.Song
Measurement of gravitational acceleration values at the calibration laboratories in Korea

The most important conversion factor between mass and force is the value g of the acceleration due to gravity. This can be measured with an absolute or relative gravimeter. It depends on the latitude and height above sea level. Values of g at many calibration laboratories in Korea are measured with a relative gravimeter, Model G manufactured by La Coste & Romberg in USA. To improve the measurement performance of the gravimeter, we attached an optical magnifying system instead of microscope eyepiece, which consists of CCD camera and LCD display. This optical system showed to be sufficiently convenient and accurate to provide a practical alternative to the traditional microscopic eyepiece. The observed value of g spans a range of 0.03% between the northernmost and the southernmost calibration laboratory in Korea. In this paper, the improved performance and the detailed gravity measurement results are given.

Matej Grum, Martin Terlep
Analysis of Change of Mass Difference between Weight Support Plates during Subdivision of 1 kg

In the research a possibility was studied how to reduce a number of repetitions of measurements when performing dissemination of 1 kg mass standard and at the same time maintain the level of confidence of the measurement results.
The method considered is designed for weighing schemes where a pair of support plates for weights is required to carry out comparisons of combinations of weights on comparators with automatic weight handler and the same pair of support plates is used for many of the compared weight combinations.
The results of analysis indicate to minor relation between the changes in mass differences of the compared weights and the changes in mass differences of the support plates. It can be seen that there is no influence on the mass of compared weights due to improper handling of the weights. The main reason for the deviations of the measurement results when using the support plates might be the performance of the comparator.

Christiaan S. Veldman
Traceable Low Frequency AC Voltage Measurements

The International Organization for Standardization (ISO) has developed a set of standards for the calibration of vibration and shock transducers. Method 3 of ISO 16063 part 11, deals specifically with the primary calibration of accelerometers over the frequency range 1 Hz to 10 kHz. Many NMIs have implemented the method over a wider frequency range. One of the difficulties faced by said NMI, is the provision of traceable low frequency AC voltage measurements.
This paper considers low frequency AC voltage traceability options and investigates in more detail a measurement option defined as DC sampled AC measurements. As part of the investigation; 1) a calibration procedure is developed and implemented, 2) the measurement accuracy of the system is demonstrated.

Hideaki Nozato, Takashi Usuda, Akihiro Oota, Tamio Ishigami and Katsuhisa Kudo
Development of Shock Acceleration Calibration Machine in NMIJ

Calibrations of shock acceleration are industrially required from a view of human safety and product development. In NMIJ vibration group, a shock acceleration calibration machine (hereafter ‘calibration machine’) has been developed in response to much demand from Japanese industries, and can calibrate shock transducers in acceleration range from 200 m/s² to 5000 m/s². For primary calibration, accelerometer is calibrated by a combination of shock exciter and laser interferometer. In the shock exciter, shock acceleration is generated by rigid body collision between a hammer and an anvil. To avoid any disturbance motion, radial air bearing system is adapted to keep high stiffness in perpendicular directions to the collision. The hammer, supported by the air bearing, is accelerated by an air gun and collides with the anvil through a rubber pad. Thus, acceleration waveform of the anvil strongly depends on viscoelasticity of the rubber pad. Different hardness of the rubber pad is examined to realize various peak accelerations. As another significant issue, optimization of low-pass digital filter is necessary to obtain reliable acceleration waveforms. This manuscript reports not only a procedure of low-pass digital filtering but also cut-off frequency dependence of low-pass digital filter on peak acceleration.

Yeu-Jong Huang, Chao-Jung Chen, Sheng-Hang Wang, Kuang-Yih Tsuei, Henner Baitinger, Christian Walter
Dynamic Structure Evaluation of Isolation Seismic Block for Primary Vibration Calibration System

According ISO 16063-11 the exciter and interferometer of primary vibration calibration system must be mounted on heavy seismic block so as to prevent unwanted vibration from having effects on the calibration results. To improve the current low frequency primary vibration calibration system National Measurement Laboratory (NML) design and manufacture a new heavy seismic block. The new block which is made of case iron and its mass is about 4000 kg. The block’s dimension is 2000 mm × 600 mm × 700 mm. In order to evaluate the block dynamic characteristic we apply experimental modal method and get its first mode frequency is 314 Hz which is bigger than calibration working frequency 0.5 Hz to 70 Hz. In the other hand we want to isolate the environmental ground vibration like people walking, rotary machine, air condition etc., the block is placed on three proper designed isolators. The whole block system natural frequency should avoid the working frequency as much as possible. By using hammer to test the natural frequency of block system, we get natural frequency is 15.25 Hz for the horizontal direction of the block. From the result the block system will have effective isolation. Finally we apply the exciter to produce acceleration with different frequency and also measure the acceleration on interferometer system to compare the acceleration value between them. We find the acceleration ratio of interferometer to exciter is less than 0.0005 at most frequency. As above mention the seismic block has a perfect performance that is calibration system uncertainty component will be reduced due to unwanted vibration.

Christian Hof, Michael Kobusch
Comparison of the Calibration of a Heavy Multi-Component Vibration Transducer on Different Exciter Systems (Calibration of Heavy Triax-Transducer)

The performance specifications of a shaker may be strongly affected by the load which it is driving. When using a shaker for calibration purposes, the mass and mass distribution of the device under test as well as its mounting configuration may deteriorate seriously the purity of the motion of the shaker armature along the desired axis. In this paper the authors present an attempt to reduce the magnitude of parasitic movements by an improved mounting configuration. Although the resulting motion is significantly improved, transverse, bending and rocking acceleration could not be diminished to less than 10 % as recommended by the ISO standard. In spite of this unsatisfactory large resulting parasitic motion, a reasonable calibration of a device under test is nevertheless possible when selecting carefully the axis of the reference laser vibrometer. We were able to validate this approach by a comparison with a calibration carried out on an alternative vibration exciter of inherently better quality (but considerable higher cost).

Takashi Usuda, Akihiro Oota, Hideaki Nozato, Tamio Ishigami, Yasuhiro Nakamura, and Katsuhisa Kudo
Development of charge amplifier calibration system employing substitution method

Charge amplifier is a key device for vibration metrology as well as an accelerometer itself. Reliability of vibration measurement heavily depends on the stability and frequency characteristics of charge amplifier. Especially, phase characteristic of charge amplifier becomes more important as many calibration sectors have adopted Sin-approximation method which enables calibration of accelerometer phase shift.
In this paper, development of charge amplifier calibration system both for amplitude (gain) and phase is reported. The calibration system consists of standard capacitor, inductive voltage divider, injection transformer, and sine signal generator. Because the system does not contain any active device such as voltmeter or A/D converter which requests periodic calibration, it is quite stable and reliable without any maintenance including periodical calibration. The system enables calibration uncertainty of 1.3·10-3 % in gain and of 6·10-5 deg. in phase shift at 160 Hz.

Gustavo P. Ripper, Guilherme A. Garcia, Ronaldo S. Dias
The development of a new primary calibration system for laser vibrometers at INMETRO

The laser vibrometer (LV) is a powerful non-contact transducer capable of accurately measuring point motion quantities by means of interferometric techniques. According to the requirements in standard ISO/IEC 17025, measurement traceability to the International System of Units (SI) is to be established through an unbroken chain of calibrations, linking measuring and testing equipment to the national or international measurement standards. At present, standard procedures specifying how to calibrate a laser vibrometer are still an open issue. As laser vibrometers are becoming more and more a standard measurement tool for the mechanical engineer, the establishment of standards and calibration procedures becomes more urgent. Otherwise, LVs can not be used in many applications such as a reference for the calibration of accelerometers by secondary laboratories. The vibration laboratory of INMETRO has two digital laser vibrometers and is developing a new calibration system to trace them back to the Brazilian national measurement standards. Basically, two alternative methods are applicable: primary calibration by laser interferometry, and secondary calibration by comparison to a reference transducer traceable to a national standard. This paper focuses on the primary calibration of laser vibrometers against a homodyne quadrature interferometric system. The system under development may be able to calibrate LVs with both analog and digital outputs. The theory of the method is briefly described. The scheme of the new experimental setup is presented and some experimental results obtained in a preliminary implementation are given.

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