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A. Schäfer
EXAMPLES AND PROPOSED SOLUTIONS REGARDING THE GROWING IMPORTANCE OF CALIBRATION OF HIGH NOMINAL FORCES

With the further advance in industrial applications the task of measuring high forces gets more and more into the focus. While civil engineering is a rather traditional field of measuring high forces, also several other fields of application require forces up to 5MN or higher. For this reason HBM offers force transducers in standard range up to 5MN and as customised versions up to 20 MN, while customer requirements in terms of accuracy as well as long term stability are getting always higher.

Saher R. Gawda, A. Abu-Sinna, M. I. Mohamed, Moanes M. Mohamed, Ali E. Abuelezz
UNCERTAINTY EVALUATION OF CHARPY IMPACT TESTING MACHINES

To determine the confidence of the test results, it is necessary to evaluate the main factors contributing to the uncertainty in Charpy impact measurements (pendulum impact). These factors are: the uncertainty of reference force and length measuring devices and its long term instability (drift), machine resolution, rated energy error, indicated energy error, losses due to the drag of the pointer, friction losses in the bearing and air resistance, and other geometric parameters. In this study the calibration process based on the relevant international standard is explained. Most of the uncertainty elements are identified and directly verified. Other elements that could not be directly verified are analyzed or assessed using the available information.

Kittipong Chaemthet, Chanchai Amornsakul, Veera Tulasombut, Sumet Heamawatanachai
IMPROVEMENT OF THE RELIZATION OF 500 KN FORCE BY DEADWEIGHT FORCE MACHINE AT NIMT

A 500 kN Deadweight force standard machine (DWM) was originally installed at Rama IV, Bangkok. In 2005, the DWM was moved to the new location at the Technopolist, Pathumthani. Due to some factors that could affect the force generation of the system, many parts of the machine needed to be modified and recalibrated.
This paper presents the comparison results of the DWM between before and after modification, using two loadcells as the artefacts to compare in term of repeatability, reproducibility and linearity of the system.

Li Qingzhong, Yao Jinhui, Xu Hang, Li Haigen, Li Ting Yuan
10 MN BUILD-UP FORCE STANDARD MACHINE DEVELOPED IN CHINA

The paper describes a 10 MN Build-up force standard machine developed in China. The BM has capacity of 10 MN compression, relative expanded uncertainty of 0.05% (k = 2, probability being about 95%) which has been evaluated based on characteristics of three load cells as reference as well as on force comparison with 20 MN hydraulic amplification force standard machine established at NIM being relative expanded uncertainty of 0.01% (k = 3), force fluctuation of less than ±0.002%,etc. The BM is driven by a hydraulic system with a technology patented in China, which makes loading speed quicker and much stable as well as unloading. The force measuring system is similar to the other BM such as 9 MN BM established by LNE/France, and one by INRIM/Italy, etc.

Christian Schlegel, Oliver Slanina, Günther Haucke, Rolf Kumme
CONSTRUCTION OF A STANDARD FORCE MACHINE FOR THE RANGE OF 100 μN – 200 mN

A new force standard machine (FSM) for the range of 100 μN – 100 mN has been developed. The machine is based on the comparison of a force transducer with the indication of an electromagnetic compensated balance (ECB). Construction details as well as first measurements will be presented. To guarantee traceability to the established deadweight force machines, the new facility was compared with the PTB 200 N FSM.

Hanna Weis, Falko Hilbrunner, Thomas Fröhlich, Gerd Jäger
PARAMETRIC MECHATRONIC MODEL OF A LOAD CELL WITH ELECTROMAGNETIC FORCE COMPENSATION

In this paper a mechatronic model for an electromagnetic-force-compensated (EMC) load cell is presented. Designed in MATLAB® Simulink® the model consists of four main modules: a rigid-body model delineating the mechanical behaviour of the load cell, an analytical model characterising the electrodynamic actuator consisting of a voice coil and a permanent magnet, a characteristic curve modelling the position detector, and a continuous or discrete model describing the operation of the controller.
Optimization of the mechanical, electromagnetic and controller components can be performed using this model; furthermore experiments can be performed to determine the sensitivity of the complete system to changes of defined parameters.

Thomas Kleckers
RADIAL SHEAR BEAMS USED AS HIGH PRECISION TRANSFERE TRANSDUCERS

Radial shear type transducers are frequently used in the field of experimental mechanics and test rigs as their spring body design allows a high dynamic bandwidth as well as best overload capability. But the design of the spring bodies as well as the used strain gauges allows the use of these transducers as reference transducers in the field of calibration.

Daniel Schwind
MULTICOMPONENT-TRANSDUCERS: DEFINITION, CONSTRUCTION TYPES AND CALIBRATION CONSIDERATIONS

This paper summarises basic experiences of manufacturing and calibrating multicomponent-transducers (MCTs). Very often a diversity of the 'multicomponent' term is found, so at first a definition is given by using the vector item.
Because of the unlimited number of multicomponent applications, a graduation of types is difficult. Moreover there are main differences in construction resulting in different properties. Therefore the main construction principles of MCTs are discussed and an overview is given. Such information may be helpful for the choice of calibration equipment.
Regarding the properties of MCTs a diversity of terms is as often found. Especially the sensitivity to secondary components (sometimes called parasitic components), is often referred to as cross talk and mostly the exact definition is not clear. The terms are discussed and values to be indicated in a calibration certificate are proposed.
The calibrations of multicomponent transducers have been the subject of several considerations. Different methods of the standard equipment are discussed and a procedure is presented based on a force-vector-sensor as a transfer standard.

Sergio Desogus, Alessandro Germak, Fabrizio Mazzoleni, Danilo Quagliotti, Giulio Barbato, Arturo Barbieri, Giacomo Bigolin, Carlo Bin
DEVELOPING MULTICOMPONENT FORCE TRANSDUCERS AT INRIM

A new type of multi-component dynamometer was developed at INRIM. In the paper the design and the realization of this multicomponent dynamometer, the calibration activity and the metrological characterization will be described.

Rolf Kumme, Bernd Glöckner, Christian Schlegel
A NEW FACILITY FOR CONTINUOUS AND DYNAMIC FORCE CALIBRATION WITH FORCES UP TO 100 KN

A new dynamic force measuring facility is realized for continuous and dynamic calibration of force transducers by using the force comparison method. This method is based on the use of a selected reference force transducer with well known static, quasi-static and dynamic properties. The transducer under test can then be calibrated by a direct comparison with the reference standard.

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